The past weekend was lost to having clean up and straighten my workbench. It was such a disaster I couldn’t get anything done. This was not helped by having airbrush issues.
Good news is the disaster is more contained and my airbrush is working normally again (thank you sonic cleaner).
I’d thought about getting a mitre for cutting the tubing/rod for the missiles. However, with the new printers no budget left for new toys. Time to get creative.
I’ve got scrap wood, a chopsaw, and a drill. Time to make a device for 90 degree cuts.
First off was cutting a piece of 2x4 large enough for the chisel blade to rest flat against, but still be shorter than the blade.

Place the block beside my cutting mat and scribe a line along the edge.

Next, pull out the drill gauge If you don’t have one of these I highly recommend getting one. Fastest and easiest way to determine the size of an unmarked drill bit. Or in this case find out the best drill bit to use to create a hole that will fit the tubing. Benefit is you can find them for cheap at just about any hardware store.

It also works for square tubing as well.
Sine the block of wood is so small I need to mark the first hole a ways to reduce the chance of it breaking. The drill guage is handy for marking where to drill. Place the mark just on, to slightly above the line. This way the bottom of the opening of the hole will align with the top of the cutting mat.


When drilling I find the best way to keep the bit from walking across the piece is to take drill bit and tap an impression of the tip into the wood. Automatically centered and no worries.

And drill the holes.

Dang it! The one on the right is high. No worries. stick a few sheets of paper under the cutting mat and they’re aligned again.
The hole on the right was a little tight so a couple of additional passes with the same sized drill bit opened it up a little more and voila! I now have a tool for cutting mostly square ends.

Rest the chisel blade flat against the side and push down.


And I can drill more holes to fit other size tubing I may need.
Clamp the wood block down and a stop in front of it and I can quickly cut to whatever length is needed.
Next up. Cutting a few tests lengths of tubing to test sizing and placement in the missile box.