Nice day at the bench today. This was my self reward for getting some much-needed yard work done first thing this morning. I’ll set the stage, though: with my experience up to this point, I really just wanted to get this engine behind me, come hell or high water. I’ve run into too many fit issues, at least one self-inflicted issue that cascaded into a mistake that will be visible if one knows where to look but was irrecoverable by the time I discovered it.
So as I like to do when I anticipate some lengthy time at the bench, I turned on my TV and found some appropriate movies to watch - first Pearl Harbor (yeah, I get it, bad movie but I’ll never not love the various warbird action in the movie) and then 633 Squadron (clearly George Lucas enjoyed this one, as he basically lifted the who idea of the attack on that fjord for the Death Star trench run). With these movies playing, I set to beating this engine into submission.
I came into the day thinking that I could leave certain parts off, given that I intend to close up the engine with the cowling panels. But before I opted for that, I wanted to dry-fit everything to see where any problematic areas were. As it turns out, there was a grand total of one.
I have no idea what this part represents - an intake of some sort, perhaps? It is a Y-shaped piece that attaches to the chin intake trunk on the front end, with the Y trunks attaching to the main engine cylinder. You are to install it after you have put the engine support beams into position - and there is absolutely no way to get that piece into position.
I was properly prepared for this by the blog author’s experience. He said it would not fit, and he was absolutely correct. But he didn’t expound on how he solved the problem in his own build. Since it would not be visible once I have the Hellcat done, I was thinking that I’d just leave the part off. Then that engineer in me came out, and I spent a few minutes to come up with a solution.
The solution involved a saw. I cut a slit in the part right at the base of the Y, but opted not to simply cut the part in half. My thinking was the slit would give the part just enough slack to allow me to get it into position over those support beams. And it turned out to work perfectly.
With that done, it was clear that I would get every thing attached to the back side of this engine rather than omit anything. So today turned out to be quite a good day at the bench, as I have largely completed the engine. Still needs a few parts on the firewall behind the engine, as well as some more trunking related to that chin intake. I have also dry-fit the entire assembly to the Hellcat’s firewall, which surprisingly is simple and will be a strong connection.